Nimbus Power Systems
Fuel-cell design and fabrication, with earlier internship work building test equipment and improving laboratory capabilities.

Nimbus Power Systems · Current work · May 2023–Present
Fuel cell design and fabrication
Designed, simulated, and optimized a 4 fluid hydrogen fuel cell for automotive and aerospace applications.
Evenly distributed flow in two dimensions across the active area is extremely important for performance. Constrained by manufacturing limitations and legacy tooling, I reduced the maldistribution in reactants from over 40% to less than 2%. Properly loading flow fields in the active area of the hydrogen fuel cell leads to lower electrical resistance, but too much pressure can restrict fluid flow. I used flow and structural simulation to ensure acceptable levels of pressure and electrical resistance despite a reduction in landing area. After designing this fuel cell, I worked with component suppliers across the globe as well as scaled up in house procedures and facilities in order to produce an engine sized prototype.
Flow distribution optimization
Vacuum chuck and dust collection
Nimbus Power Systems · Engineering Internship · May–August 2022
Skills Developed
LabView
I programmed external heaters and an oxygen sensor, filtered noisy measurements, and added a safety-mode interlock to the LabVIEW test software.
Wiring and Plumbing
I wired power distribution, relays, CAN connections, and instrumentation, and plumbed test equipment using several connector and fitting types.
Documentation
I created bills of materials, wiring diagrams, instructions, and checklists, including documentation for previously undocumented equipment.
Projects
New 20 Cell Cart
Power Distribution Unit
8020 Frame
Hydrogen Safety System
Load Bank Cart
I designed, sourced, built, wired, and tested a cooling loop for a 12 kW load bank, including its radiator, shroud, fans, and pump.
Safety Tag System
I introduced visible orange flags for components and temporary jumpers that needed to be removed before particular test operations.
5 Cell Test Cart Improvements
Oxygen Sensor
Hydrogen Sensor
Heater
Feet
Insulating Jacket
Images open at full size.






























































































































































